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ICH Q3C App.3 / EMA (2014)

Exposure Limits — PDE / ADE / OEL Calculator

Derive the Permitted Daily Exposure (PDE), Acceptable Daily Exposure (ADE), Occupational Exposure Limit (OEL) and OEB band from a NOAEL — for cleaning validation, shared facilities and worker safety. Includes an optional MACO carryover limit.

Point of Departure
NOAEL = No Observed Adverse Effect Level — the highest repeat-dose level in the pivotal toxicology study that produced no adverse effect, in mg/kg/day. This is the point of departure the whole calculation scales from. If only a LOAEL (Lowest Observed Adverse Effect Level) is available, raise F5 below to compensate.
F1 is the interspecies modifying factor from ICH Q3C / EMA — it corrects for differences in metabolism and sensitivity between the tested animal species and humans. Smaller or more physiologically distant species carry a larger factor (e.g. mouse F1 = 12) than species closer to human physiology (e.g. dog F1 = 2).
F2 (individual variability) accounts for differences in sensitivity across the human population — default 10. F3 (study duration) scales up the factor for short studies that don't cover a full lifetime or chronic exposure — up to 10 for a study far shorter than the intended human exposure duration. F4 (severity) increases the factor for severe, irreversible, or difficult-to-monitor toxicity (e.g. teratogenicity, carcinogenicity) — typically 1–10.
F5 is applied only when the point of departure is a LOAEL rather than a true NOAEL — leave at 1 if you entered a genuine NOAEL above; raise to 2–10 if the lowest tested dose already showed an adverse effect. Human weight is the reference body weight used to convert the per-kg PDE into a total daily mg dose — default 50 kg per ICH Q3C / EMA (a conservative, sex/size-inclusive reference weight, lower than the 60 kg used for HED/MRSD).
The volume of air a worker breathes during an 8-hour shift, used only to convert the ADE into an OEL (Occupational Exposure Limit) for airborne/handling exposure risk — default 10 m³ (light industrial work). Does not affect the PDE/ADE result itself.
MACO (Maximum Allowable Carryover) is the residue limit for cleaning validation when this product's equipment is shared with a different "next" product. It answers: how much of this compound can remain on shared equipment without exceeding a safe dose in the next product made on that line?
The smallest batch size (total product mass, mg) of the next product manufactured on the shared equipment — using the smallest batch is conservative, since carryover is diluted least into a small batch.
The highest daily dose (mg/day) a patient could receive of the next product — the higher this is, the more residue a patient could ingest, so this drives the limit down.
Optional. The shared equipment's product-contact surface area, used to convert the MACO mass limit into a swab/rinse concentration limit (µg/cm²) for analytical verification.
PDE = ADE = (NOAEL × body weight) / (F1×F2×F3×F4×F5). OEL (8-h TWA) = ADE / inhalation volume. MACO = ADEprev × MinBatchnext / MaxDailyDosenext. Confirm every modifying factor against the guideline before GMP use.
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Results
Enter a NOAEL and click Calculate PDE to see the PDE/ADE, OEL and OEB band here.

How the PDE / ADE and OEL are derived

A Permitted Daily Exposure (PDE) — also called an Acceptable Daily Exposure (ADE) — is a health-based limit for how much of a compound a person can be exposed to each day without adverse effect. It underpins cleaning validation in shared facilities and worker-safety limits.

The PDE equation

Starting from a No-Observed-Adverse-Effect Level (NOAEL), the PDE applies a chain of adjustment factors and a reference body weight (default 50 kg):

PDE (mg/day) = (NOAEL × body weight) / (F1 × F2 × F3 × F4 × F5)
FactorAccounts forTypical range
F1Animal-to-human extrapolation2–12
F2Individual variability10
F3Study duration1–10
F4Severity of the effect1–10
F5Use of a LOAEL instead of a NOAEL1–10

From PDE to OEL and OEB

An Occupational Exposure Limit (OEL, an 8-hour airborne average) is derived from the same health-based point of departure and typical breathing/work assumptions, and is then placed into an Occupational Exposure Band (OEB 1–5) for handling controls.

Worked example

A subchronic rat study gives a NOAEL of 5 mg/kg/day:

  1. PDE = (5 × 50) / (F1 5 × F2 10 × F3 5 × F4 1 × F5 1)
  2. = 250 / 250 = 1 mg/day

Reference: ICH Q3C(R9) Appendix 3; EMA guideline on health-based exposure limits (2014).

Frequently asked questions

Are PDE and ADE the same thing?

Effectively yes — they are the same health-based daily limit. "PDE" is the term used in ICH/EMA guidance; "ADE" is the equivalent term popularised by ISPE. Both use the same NOAEL-and-adjustment-factor approach.

How is the OEB band chosen?

The airborne OEL is mapped onto a banded scale (typically five bands spanning roughly >1000 µg/m³ down to <1 µg/m³); a lower OEL means a higher, more stringent band with tighter containment.

What is the MACO used for?

The Maximum Allowable Carryover translates the health-based limit into the amount of a product that may remain on shared equipment before the next product is made — the quantitative basis of cleaning-validation acceptance limits.